DVBL Roots Vortex Vacuum Unit DVBL 罗茨液环真空机组

DVBL Roots Vortex Vacuum Unit DVBL 罗茨液环真空机组

Overview

The Rotz water-ring pump vacuum unit is a complete set of vacuum acquisition equipment that consists of a Rotz vacuum pump as the main pump and an intermediate pump, with a water-ring vacuum pump as the pre-stage pump.

The DVBL multi-stage Rotz liquid-ring vacuum unit is generally composed of a liquid-ring vacuum pump and one or more Rotz vacuum pumps. Some may also add an atmospheric ejector. It can achieve a higher pumping rate and higher vacuum degree than a single-stage liquid-ring pump.

The DVBL Rotz liquid-ring vacuum unit is particularly suitable for processing mixed gases with a large volume and containing some humid gases, especially when the medium is corrosive or some compatible mixture with the sealant.

The DVBL Rotz liquid-ring vacuum unit is particularly suitable for applications involving condensable vapors or those containing liquids. The sealing liquid of the liquid-ring pump’s seal has a cooling effect on condensable vapors, which can increase the pumping rate of the pump. In most cases, with the assistance of condensation equipment, the emission of condensable vapors can be eliminated.

概 述
     罗茨水环泵真空机组,是以罗茨真空泵为主泵和中间泵以水环真空泵为前级泵的成套真空获得设备。
     DVBL多级罗茨液环真空机组一般由液环真空泵和一台或多台罗茨真空泵组成,有的也会再增加大气喷射器。它可以比单级液环泵获得更高的抽气速率和更高的真空度。
     DVBL罗茨液环真空机组特别适合于在较高真空度条件下处理较大气量的,并含有部分潮湿气体的混合气体,尤其是当介质是有腐蚀性的或是些与密封剂相容的混合物。
     DVBL罗茨液环真空机组特别适用于涉及含有可凝蒸汽或夹带有液体的应用中,液环泵的密封液对可凝性蒸汽的冷凝作用能提高泵的抽气速率,在大多数情况下辅以冷凝设备能消除可凝性蒸汽的排放。

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Market Application 

The DVBL vacuum unit not only shares some characteristics of ordinary Roots vacuum pump units, but also, due to the adoption of a water ring vacuum pump as the pre-stage pump, it is particularly suitable for extracting industrial processes that contain a large amount of water vapor and gases with certain corrosiveness and condensability. For example, vacuum distillation, vacuum drying, vacuum concentration, vacuum evaporation, dehydration crystallization and other processes can all be carried out using this type of vacuum unit. 

◆ Metallurgy 

◆ Chemical Engineering 

◆ Oil drying and degassing 

◆ Pharmaceutical freeze-drying 

◆ Vacuum Distillation 

◆ Vacuum packaging 

◆ Vacuum Clamping 

The vacuum performance of the DVBL Rots water-ring vacuum unit

The Rots water-ring vacuum pump unit is composed of one water-ring pump and one or several Rots vacuum pumps connected in series. Generally, the limit pressure of a two-stage unit consisting of one Rots vacuum pump and one water-ring vacuum pump is only about 400 pa. If two Rots vacuum pumps are connected in series with one water-ring vacuum pump, the limit pressure of the unit can reach about 25 pa. If another Rots vacuum pump is added, the limit pressure of the unit can be even higher, reaching below 1 pa. Therefore, users can correctly select the number of stages of the unit according to different usage requirements.

Generally, it is recommended that the actual working pressure (vacuum) of the selected unit should be as close as possible to the optimal working range of the unit, that is, the maximum suction speed range of the unit. 



General composition of the DVBL Rots vane ring vacuum unit 

First-level, second-level or third-level Rothe vacuum pumps 

2.  Pre-stage liquid ring vacuum pump 

3. Vacuum pressure switch 

4. Check Valve 

5. Anti-reflux Vacuum Breaker Valve 

6. Inlet solenoid valve 

7. Gas-liquid separation tank 

8. Closed-loop system (level gauge, refill solenoid valve, cooler, thermometer) 

9. PLC Electrical Control Cabinet 

System diagram of the DVBL Rots vane ring vacuum unit


市场应用

DVBL真空机组除了具有一般罗茨真空泵机组的某些特点外,由于它采用了水环式真空泵作为前级泵,因而特别适用于抽除含有大量水蒸汽及含有一定腐蚀性和可凝性气体的工业流程中。例如,真空蒸馏、真空干燥、真空浓缩、真空蒸发、脱水结晶等工艺均可采用这类真空机组。

◆  冶金

◆  化工

◆  油干燥和脱气

◆  制药冷冻干燥

◆  真空蒸馏

◆  真空包装

◆  真空装夹

DVBL罗茨液环真空机组的真空性能
       罗茨水环真空泵机组,是由一台水环泵与一台或几台罗茨真空泵串联而成,一般一台罗茨真空泵与一台水环真空泵串联而成的二级机组的极限压力仅为400pa 左右,如果采用二台罗茨真空泵串联一台水环真空泵则机组的极限压力可达到25pa左右,如再增加一台罗茨真空泵则机组的极限压力可更高,将达到1 pa以下。因而,用户可根据不同的使用要求来正确选择机组的级数。
一般建议,用户选用的机组的实际工作压力(真空)最好选择在机组的最佳工作范围内即机组的最大抽速范围。

DVBL罗茨液环真空机组的一般组成

1.   一级、二级或三级罗茨真空泵

2.   前级液环真空泵

3.  真空压力开关

4.  止回阀

5.  防反流破真空阀

6.  进液电磁阀

7.  气液分离罐

8. 闭式循环系统(液位计、补液电磁阀、冷却器、温度计)

9. PLC电器控制柜

DVBL罗茨液环真空机组的系统简图
    

Optional system accessories:

 Pre-cooler, buffer tank

 Pre-vacuum filter

 Vacuum degree control return regulating valve

 Cleaning and purging device

 Bypass pipeline and valves for Roots pump

 Atmospheric ejector

 Variable frequency control system

 Automatic liquid level control for refilling and discharging

 Monitoring of working fluid temperature, pressure and flow rate

 Pipeline booster pump

Post-cooling recovery device

可选的系统附件:
 前置冷凝器、缓冲罐
 前置真空过滤器
 真空度控制回流调节阀
 清洗、吹扫装置
 罗茨泵旁通管道及阀门
 大气喷射器
 变频控制系统
 液位控制自动补液、排液阀门
 工做液温度、压力、流量监控
 管道增压泵
 后置冷凝回收装置

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